PLASMA CUTTER

Square Type Stainless Steel Panel Water Tank
grp water tank,grp panel tank,smc panel tank,galvanized water tank,smc tank - Dezhou Success Tanks Co., Ltd

  • Product Introduction

    Stainless steel water tank is a new generation of water tank product after fiberglass water tank. It is made of SUS304 stainless steel plate by precision molding, with beautiful appearance, economic practicality, and long-lasting main body. Compared with other water tanks, stainless steel water tanks have many advantages such as beautiful appearance, light weight, high strength, corrosion resistance, high temperature resistance, clean water quality, anti-seepage, earthquake resistance, no moss growth, no secondary pollution of water quality, easy installation, no need for maintenance, and easy cleaning.

    Product Category

    Stainless steel fire water tank: mainly used in fire water supply systems to provide sufficient water source for firefighting equipment in case of fire, ensuring smooth firefighting work. There are usually strict requirements for the capacity and water supply pressure of the water tank.

    Stainless steel domestic water tank: used to store drinking water and provide clean and hygienic water for residents' daily life, public places, etc. It has high requirements for water quality and needs to ensure water safety and hygiene.

    Stainless steel insulated water tank: Adding insulation layer on the basis of ordinary stainless steel water tank can effectively reduce the heat loss of water in the tank, suitable for places that require hot water supply, such as solar hot water systems, heat pump hot water systems, etc.


    Product Application

    Civil buildings: widely used in high-rise apartments, villas, schools, hospitals, hotels, restaurants and other places, providing domestic and fire-fighting water for residents' living, office, medical, catering and other purposes.

    Industrial fields: In the industrial field, it can be used in industries such as food processing, beverage production, brewing, electronics industry, chemical engineering, etc., as a storage and supply equipment for production water, and can also be used in industrial cooling systems, sewage treatment systems, etc.

    Other fields: In agricultural irrigation, it can be used to store irrigation water and ensure the growth needs of crops; In municipal engineering, it can be used for temporary water storage needs such as geological exploration and road construction; In national defense engineering, it can also be used as an emergency water storage device.

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    Characteristics & Advantages

    High quality material: SUS304 stainless steel plate is generally used, with stable physical and chemical properties, no pollution to water quality, and can ensure clean and hygienic water quality, meeting the national OCr18Ni19 hygiene inspection standard.

    Appearance and Structure: Stamped, high strength, light weight, neat and elegant appearance. The evenly distributed stainless steel reinforcement inside the box ensures even and reasonable pressure bearing of the box. The unique structure not only ensures the maximum pressure bearing needs of the box, but also reduces the material thickness, meeting the requirements of aesthetics and practicality.

    Good corrosion resistance and sealing: The surface has a dense oxide layer, with superior corrosion resistance and good sealing performance, which can effectively prevent secondary pollution of water quality and extend the service life of the water tank.

    Strong impact resistance and earthquake resistance: With high impact resistance and strong earthquake resistance, it can adapt to different installation environments and usage conditions.

    Convenient construction: Standard stamping plates come in specifications such as 1000 × 1000, 1000 × 500, 500 × 500mm, and can be assembled freely. They can be assembled and welded on site without the need for lifting equipment, making construction convenient and fast.


    Manufacturing Standards and Production Processes

    Manufacturing standards: Generally following the national building standard 12S101 design drawings, there are strict regulations on the materials, structure, welding, dimensions, and other aspects of the water tank to ensure its quality and performance.

    Production Process

    Material cutting: According to design requirements, stainless steel plates are cut into suitable sizes and shapes using equipment such as plasma cutting machines and electric scissors.

    Stamping forming: Use stamping equipment to press the cut stainless steel plate into plates with certain concave and convex shapes to increase the strength and rigidity of the water tank.

    Welding assembly: Using argon arc welding machines and other equipment, the stamped plates are welded and assembled to form the main structure of the water tank. During the welding process, the quality of the welds must be ensured, without defects such as virtual welding, slag inclusion, or bubbles.

    Internal reinforcement installation: Stainless steel reinforcement is installed inside the water tank to enhance its pressure bearing capacity. The position and quantity of the reinforcement are designed reasonably according to the size and capacity of the water tank.

    Attachment installation: Install accessories such as water inlet, outlet, overflow outlet, sewage outlet, escalator, manhole, etc. of the water tank to ensure that all components are firmly connected and well sealed.

    Full water test: After the water tank is made, fill it completely with water. After 2-3 hours, use a hammer lead weighing 0.5-1.5 kilograms to lightly tap along the weld seam about 150 millimeters on both sides to check for water leakage. If water leakage is found, it needs to be re welded and tested again until it is qualified.

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    Installation Process of Modular Panel Water Tanks

    1. Preparation before installation

    Basic construction

    Ensure that the installation ground is flat and the horizontal error is 0.5cm. The channel steel base should be welded into a frame that matches the bottom plate of the water tank. The welds should be uniform and the size error should be controlled within ± 0.5cm.

    Clean up the debris on site and reserve enough operating space.

    Material inspection

    Check the quantity and quality of base steel components, bolts, sealing strips, tension bars and other accessories to ensure that there are no defects.

    2. Base installation

    Fixed channel steel frame

    Fix the welded channel steel base on the foundation with expansion bolts or cement piles to ensure no shaking.

    3. Bottom plate installation

    Bottom panel splicing

    Arrange the bottom plates in the order of single board numbers, embed sealing strips between the plates, and evenly tighten them 3-4 times with φ 10 bolts to avoid cracking the plates.

    Connected to the base

    By fixing angle iron to lock the bottom plate and channel steel base, the overall stability is enhanced.

    4. Side panel installation

    Side panel assembly

    Erect the side plates layer by layer according to their numbers, ensuring they are perpendicular to the bottom plate (at a 90° angle). Add sealing strips between the plates and fix them with bolts.

    Reinforcement treatment

    The connection between the side panel and the bottom panel needs to be reinforced with angle iron or iron sheets to prevent separation.

    5. Internal reinforcement

    Reinforcement installation

    Cut the tie bars according to the size of the water tank, fix them with threaded bolts at the cross intersection inside the box, adjust the error to the minimum, and ensure that the tie bars are balanced with the box.

    Plug sealing

    Install plugs at the 14 corners of the joint between the bottom plate and the side plate, and apply enough glass glue to seal.

    6. Top plate installation

    Cover plate fixation

    Lay the top plate in parallel in order, tighten the bolts evenly, and avoid over tightening causing deformation of the rubber strip or over loosening causing water leakage.

    7. Pipeline connection and sealing test

    Connection of inlet and outlet

    Connect the inlet pipe, outlet pipe, and drain pipe, install a filter (optional), and ensure that the interface is sealed without leakage.

    Comprehensive testing

    After injecting water, check all joints and bolts for leaks, and if necessary, apply glass glue.

    8. Acceptance

    Acceptance criteria

    The water tank body is free of deformation, well sealed, the pipeline is unobstructed, and the horizontal error meets the requirement.

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    Maintenance

    Regular inspection

    At least once a year, check the aging condition of the sealing strip, the tightness of the bolts, and the stability of the foundation.

    Focus on checking the balance of the tension bars and whether there are cracks at the connection between the side plate and the bottom plate.

    Cleaning and disinfection

    Before the first use, thoroughly clean the inside of the water tank, drain the sewage, and rinse twice with clean water.

    Clean at least twice a year, and after cleaning, open the drain valve to drain any remaining water to prevent bacterial growth.

    Precautions

    Avoid stacking heavy objects or conducting impact operations around the water tank to prevent deformation of the shell.

    Antifreezing measures should be taken in winter to prevent internal icing from causing the water tank to rupture.

    Attachment: Key operating tools and materials

    Tools: Level ruler, wrench, welding machine, sealant gun, bolt fastener.

    Consumables: 10 diameter bolts, silicone sealing strips, glass glue, antifreeze insulation material.

    By standardizing installation and regular maintenance, the service life of fiberglass water tanks can be significantly extended and water quality safety can be ensured.








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